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15 replies
  1. Alvaro Lopez
    Alvaro Lopez says:

    Hello my friends
    In this forum we are going to share our experiences and in this way we will learn about different ways to solve real problems.
    Today We are going to try solve a question from Danny in West Palm Beach
    Danny is working in a Kohler Generetor 21 KW Diesel . The generator is configurated in 240V / 60 Hz. The generator is running well however the voltage reading in between phase 1 and neutral is 120V and the reading between the second phase and neutral is 25 V.
    Which could be your suggestion to solve the problem

    • PK
      PK says:

      I would start by testing the stator. To do that you would disconnect the wiring and check continuity between 1 and 2, 3 and 4. There should be no continuity between 1 and 3 and none between 4 and 2. There also should be none to ground.

      • PK
        PK says:

        I checked with my service Dept and they suggested the following

        Most of the time this happens when you have a poor neutral connection. Typically that will throw both phases out of balance when measured to neutral, so possibly a poor connection on the 2nd phase at the point they are measuring. If you have a poor connection on the neutral, line to line will still be 240V and the two line to neutral voltages will be affected by the load applied to each. Damage usually ensues to the load when this happens.

    • Tim Buinack
      Tim Buinack says:

      Hi Tim
      First. Disconnect the Battery
      Next: Loose the belt at the alternator Pulley
      Next Take a picture of the alternator wiring connections
      Next: Verify that the new alternator have exactly the same specifications in Amp, and Volt ( This is important) .
      Next: Verify that the pulley of the new alternator be equal to the older one if not replace it.
      next: install the new alternator following the same procedure
      Before start the engine check the voltage of the Battery, then with the multimeter connected start the engine and verify that the voltage increase over 13.2 volts
      Good Luck

    • Alvaro Lopez
      Alvaro Lopez says:

      Hi Tim
      First. Disconnect the Battery
      Next: Loose the belt at the alternator Pulley
      Next Take a picture of the alternator wiring connections
      Next: Verify that the new alternator have exactly the same specifications in Amp, and Volt ( This is important) .
      Next: Verify that the pulley of the new alternator be equal to the older one if not replace it.
      next: install the new alternator following the same procedure
      Before start the engine check the voltage of the Battery, then with the multimeter connected start the engine and verify that the voltage increase over 13.2 volts
      Good Luck

  2. torrent
    torrent says:

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